Tsarin haɗa foda da tsarin tattarawa

Mataki na farko: Preprocessing
Domin madarar da ba a sarrafa ba ta hanyar busasshiyar gauraya tana amfani da babban fakitin foda na tushe (fodar tushe tana nufin madarar saniya ko madarar akuya da kayayyakin da aka sarrafa (fodar whey, foda furotin whey, foda madarar da aka skimmed, foda madarar gaba ɗaya, da sauransu) a matsayin babban kayan da ba a sarrafa ba, ƙara wani ɓangare ko rashin ƙara abubuwan gina jiki da sauran kayan taimako, samfuran rabin ƙarewa na foda madarar jarirai da aka samar ta hanyar daskararru), don haka don hana gurɓatar kayan aiki saboda gurɓatar marufi na waje yayin aikin gaurayawa, ya zama dole a tsaftace kayan da ba a sarrafa ba a wannan matakin. Ana yin feshi da bare marufi na waje, kuma ana yin feshi da feshi da feshi kafin a aika zuwa tsari na gaba.
A cikin tsarin kafin a fara aiki, ayyukan sune kamar haka:

• Ana shafa babban foda mai tushe wanda ya wuce binciken a kan ƙurar farko, bare na farko, da kuma na biyu a kan ƙurar mataki-mataki, sannan a aika shi zuwa ramin don tsaftacewa da kuma watsawa;
• A lokaci guda, ana yayyafa kayan da aka ƙara kamar su ƙarin sinadarai da abubuwan gina jiki daban-daban waɗanda aka shirya a ƙara su a aika su zuwa ramin tacewa don yin tsaftacewa da kuma yaɗawa.

Hoton da ke ƙasa shine aikin cire ƙura da kuma tsaftace ƙurar waje na marufin waje kafin a bare tushen foda na babban marufin.

Mataki na biyu: Haɗawa

• Tsarin haɗa kayan aiki yana cikin tsarin tsaftacewa. Ana buƙatar tsauraran matakan tsafta da kashe ƙwayoyin cuta ga ma'aikatan bita da kayan aiki, kuma yanayin samarwa dole ne ya kasance yana da buƙatun sigogi akai-akai, kamar zafin jiki, zafi, matsin lamba na iska, da tsafta.
• Dangane da ma'auni, buƙatun suna da yawa sosai, bayan haka, ya ƙunshi matsalolin abun ciki:
  1. Dole ne a kafa bayanan da suka dace don samar da haɗin kai da amfani da shi gaba ɗaya don tabbatar da bin diddigin bayanan samar da samfura;
  2. Kafin a fara haɗa kayan, ya zama dole a duba nau'in da nauyin kayan bisa ga tsarin haɗa kayan domin tabbatar da ingantaccen ciyarwa;
  3. Dole ne ma'aikatan kula da dabara na musamman su shigar da dabarun kayan aiki kamar bitamin, abubuwan da aka gano ko wasu abubuwan gina jiki kuma su kula da su, kuma ma'aikatan da suka dace za su sake duba dabarar don tabbatar da cewa nauyin kayan ya yi daidai da buƙatun dabarar.
  4. Bayan tabbatar da cewa nauyin kayan ya yi daidai da buƙatun dabarar, ya zama dole a gano suna, ƙayyadaddun bayanai, kwanan wata, da sauransu na kayan bayan an kammala nauyin.

A duk lokacin da ake haɗa sinadaran, matakan aikin sune kamar haka:

• Ana cire foda na madarar da ba a so bayan matakin farko na magani da kuma tsarkakewa, sannan a sake auna shi;

• Haɗawa ta farko ta abubuwan ƙari da abubuwan gina jiki

• A yi hadin foda na biyu na madarar da barewa bayan an cire ta biyu da kuma kari da abubuwan gina jiki bayan an hade ta farko;

• Domin tabbatar da daidaiton haɗin, ana yin haɗin na uku bayan haka;

• Kuma a yi gwajin samfurin foda bayan an haɗa shi da madarar ta uku.
• Bayan ya wuce binciken, zai shiga matakin marufi ta hanyar na'urar gano ƙarfe a tsaye

Mataki na Uku: Marufi
Matakin marufi kuma yana cikin ɓangaren aikin tsaftacewa. Baya ga biyan buƙatun matakin haɗa abubuwa, dole ne bitar ta yi amfani da injin cika gwangwani mai rufewa don sarrafa gurɓataccen abu na wucin gadi yadda ya kamata.

Matakin marufi yana da sauƙin fahimta. Gabaɗaya, matakan aiki sune kamar haka:

• Foda mai gauraya da ta wuce dubawa mataki na biyu ana cika ta atomatik kuma a naɗe ta a cikin gwangwani da kayan marufi da aka yi wa fenti.

• Bayan an matse gwangwanin, ana jigilar su kuma a sanya musu lambar sirri, sannan a zaɓi garin madarar gwangwani ba zato ba tsammani don dubawa. Ana saka gwangwanin da suka cancanta a cikin kwalaye kuma ana yi wa akwatunan alama da lambobi.

• Shin foda na madara wanda ya kammala dukkan matakan da ke sama zai iya shiga rumbun ajiya ya jira isarwa

• Zuba garin madara a cikin kwalaye

Ga jerin kayan aikin da ake amfani da su wajen haɗa busasshen foda na madarar jarirai a cikin gwangwani:

• Kayan aikin iska, gami da na'urorin sanyaya iska na tsakiya, matatun iska, da kuma janareto na ozone.
• Kayan aikin jigilar kaya, gami da na'urorin jigilar foda, na'urorin jigilar bel, sarƙoƙin jigilar kaya, tagogi masu rufewa, da kuma na'urorin lif.
• Kayan aikin riga-kafi, gami da masu tattara ƙura, injin tsabtace injin, da kuma na'urar tsaftace rami.
• Kayan haɗin kai, gami da dandamalin aiki, shiryayye, injin haɗa abubuwa masu girma uku, injin haɗa foda busasshe
• Kayan aikin marufi, injin cika gwangwani ta atomatik, injin capping, firintar inkjet, dandamalin aiki.
• Kayan aikin aunawa, ma'aunin lantarki, ma'aunin matsin lamba na iska, injunan cika gwangwani ta atomatik.
• Kayan ajiya, shelves, pallets, forklifts.
• Kayan aikin tsafta, kabad na kashe ƙwayoyin cuta, injin wanki, kabad na kashe ƙwayoyin cuta na kayan aiki, shawa ta iska, janareta na ozone, na'urar fesa barasa, mai tattara ƙura, kwandon shara, da sauransu.
• Kayan aikin dubawa, ma'aunin nazari, tanda, na'urar centrifuge, tanderun lantarki, matatar ƙazanta, na'urar tantance furotin, na'urar motsa jiki ta insoluble index, murfin hayaki, na'urar tace zafi busasshe da danshi, wanka na ruwa, da sauransu.